Anyone Have A KING Model # 5502M? - I'm Having Issues (2024)

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RevRon

New Member
Oct 22, 2013
15
Southern Ohio
  • Oct 23, 2013
  • #1

I purchased a King 5502M and a ton of AWF pellets from Tractor Supply a couple of months ago. This is my first pellet stove so I don't know much about them. My pellets are nice and dry but it has burned out twice (flame gone out). It has temperature settings and so far it has gone out on settings "1" and "2". Am I doing something wrong? Does anyone have any advice for this model? Also, ash builds up in the two back corners of the burn pot.

This seems like a great forum. I'm glad I came across it.

R

RevRon

New Member
Oct 22, 2013
15
Southern Ohio
  • Oct 24, 2013
  • #2

I'll post some pics later today to give y'all a better idea of what's going on.

Bioburner

Moderator
Aug 4, 2012
7,318
West central Mn
  • Oct 24, 2013
  • #3

Will need some details like how much ash in the pot and when running amount of pellets in pot. How vigorous of flame? Venting configuration. We can try help, but if you watch it seems some of this companies stoves lack the support and quality for a happy customer.

R

RevRon

New Member
Oct 22, 2013
15
Southern Ohio
  • Oct 24, 2013
  • #4

Bioburner said:

Will need some details like how much ash in the pot and when running amount of pellets in pot. How vigorous of flame? Venting configuration. We can try help, but if you watch it seems some of this companies stoves lack the support and quality for a happy customer.

I have the standard 3" pipe going through the wall through the thimble, Up about 3', then a 90* elbow, then another 12" of pipe with a cap. It's the DuraVent kit that TSC sells. Here is a video of it running at the "2" setting.

Perhaps the draft fan is running too high?

Bioburner

Moderator
Aug 4, 2012
7,318
West central Mn
  • Oct 24, 2013
  • #5

Looks like a lot more air than needed. Blowing out the flame and the stoves efficiency.

R

RevRon

New Member
Oct 22, 2013
15
Southern Ohio
  • Oct 28, 2013
  • #7

Thanks for the replies, guys. Sorry I have responded but I have been out of town for a conference.

The draft fan is currently set to automatic. I have fiddled with it before in manual mode but It seemed to me as if all the settings were the same (no noise level change).

skibladerj

Member
Mar 4, 2013
164
North of Scranton
  • Oct 28, 2013
  • #8

Ron,

Try setting your draft fan 2 settings above your heat setting (ie heat setting of 2 = draft fan of 4). Also you might have to increase your feed rate, or manually change the settings of your draft fan. Try the settings above first and we can see what else we might have to do.

Mister-101

Member
Nov 20, 2013
5
Bennington, Vermont
  • Nov 20, 2013
  • #9

I am having this same exact issue with a 5502M. Getting way too much draft air blowing into the burn pot, literally blowing the pellets up and out of the pot. The stove will run if the draft settings two steps below the auto setting (example HR-3 with a draft setting of 1) but on HR-1 I'm having the exact same problem as the OP here. Setting the draft range two settings higher makes it much worse. Any ideas on what would cause this? I had a Breckwell Big-E before this 5502M and never had this problem at all.

skibladerj

Member
Mar 4, 2013
164
North of Scranton
  • Nov 20, 2013
  • #10

This might sound stupid but is your airwash open at the bottom of your glass ? I only ask because mine was not (second owner here) the glass gasket went completely around the window. As per manufacture you should have a 6 inch gap at the bottom of the glass.

Secondly you can try turning the draft fan down but pressing your AUX DOWN . and DRAFT buttons together. this will display a number 150 I believe( I have the 5500M) Turn that number down (regardless of the number ) 25 .

R

RevRon

New Member
Oct 22, 2013
15
Southern Ohio
  • Nov 20, 2013
  • #11

I just checked and the airways is blocked by gasket. It makes since why you would ask. If the air wash is closed, all the air will be drawn through the burnpot creating too much draft.

skibladerj

Member
Mar 4, 2013
164
North of Scranton
  • Nov 21, 2013
  • #12

Just double check your manual as I have rhe 5500m. I found the best way to cut the gasket goes is with wire cutters.

Mister-101

Member
Nov 20, 2013
5
Bennington, Vermont
  • Nov 21, 2013
  • #13

Not a stupid question! Airwash is blocked by the gasket on mine. Manual for 5502M says "The glass gasket has a gap at the bottom for the airwash". So trim the gasket out behind that bottom metal strip with the air slots in it on the inside glass? They shipped this thing with one screw holding the distribution blower on. I mounted it up proper with sheet metal screws and went through and tightened up a lot of other bolts. Didn't think to check the airwash. Will also try the draft adjustment. Thanks for the help.

skibladerj

Member
Mar 4, 2013
164
North of Scranton
  • Nov 21, 2013
  • #14

Yeah I would start with cutting it as long as the slot in the metal bracket. You could always make it bigger if need be, I remember hearing something like 6 inches or so.

Mister-101

Member
Nov 20, 2013
5
Bennington, Vermont
  • Nov 25, 2013
  • #15

OK so I fixed the door air wash, but still have draft fluctuations in the burn pot. Pressing the AUX DOWN and DRAFT did nothing on this 5502M. Tried adjusting the C-4 value down by half (100>50) It still spits hot pellets up and out of the pot when the draft fan does come on. Exactly like the video a few posts up. Any ideas would be much obliged.

skibladerj

Member
Mar 4, 2013
164
North of Scranton
  • Nov 25, 2013
  • #16

What is your HR set to ? If it higher than 1 you should have a nice healthy happy flame. If it is set you 1 you might be getting a lot of fly ash which to my knowledge not much you can do about that.

Mister-101

Member
Nov 20, 2013
5
Bennington, Vermont
  • Nov 25, 2013
  • #17

skibladerj said:

What is your HR set to ? If it higher than 1 you should have a nice healthy happy flame. If it is set you 1 you might be getting a lot of fly ash which to my knowledge not much you can do about that.

If I set it to HR-3 with a draft setting of 1 (or maybe 2) it burns healthy. So 1-2 draft ranges under factory settings. Seems like something is goofy with this thing. If there was a way to set the draft rate across the entire HR range settings that could help. There's nothing in the manual about that though. Maybe I'm chasing the wrong settings and should increase the feed rate?

skibladerj

Member
Mar 4, 2013
164
North of Scranton
  • Nov 26, 2013
  • #18

When you set c-4 to let say 50 this is you draft fan 1speed. Then c-5 is the high settng or draft fan 9. The Stove will readjust the gradient.

  • Anyone Have A KING Model # 5502M? - I'm Having Issues (14)

Reactions:

Owen1508

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rjm1996

New Member
Nov 29, 2013
1
PA
  • Nov 29, 2013
  • #19

We just purchased and installed today. The problem we are having is that the only time the room fan works is during the test process. It never kicks on during operation. Any suggestions are appreciated. Error E3 keeps coming up.

skibladerj

Member
Mar 4, 2013
164
North of Scranton
  • Nov 30, 2013
  • #20

Is it possible that the temperature ptobe is not connected? Is is that tells the stove to turn on the room fan. On the 5500m stove its a white two wire connector .... i posted pictures on here some place.

B

Bmann

New Member
Dec 8, 2013
2
Ohio
  • Dec 8, 2013
  • #21

The quality control at US Stove is terrible, I have the 5502m and have all the same issues.

  • Anyone Have A KING Model # 5502M? - I'm Having Issues (16)

Reactions:

Cory S

Larry v

New Member
Dec 6, 2013
10
UPSTATE NY , LAKE ONTARIO SOUTH SHORE
  • Dec 9, 2013
  • #22

BMann just purchased one of these myself ....very difficult POS to figure out . I currently am running on hr-4 draft fan on 3 . Adjusted draft fan by pressing aux down and draft fan down simultaneously from 100 down to 65 . Room fan on 9 . I am trying to use mine to heat my basem*nt and part of my first floor . I also heat with a Harman xxv on my 1st floor for the rest of the remaining 2 floors .....awesome stove btw. I am not a pellet stove expert but this 5502m scares me . Most unreliable thing I have seen in a while . Mine will just burn out with no err codes or anything . Good luck !

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nicknme21

New Member
Dec 9, 2013
1
alderson wv
  • Dec 9, 2013
  • #23

ive purchase the 5502m i installed it with 3 inch dura vent through a exsisting flue it kept coming up with error 2. i called manufacturer they told me i needed 4inch pipe so i now installed that with the same outcome of error 2. just burns for a while blows for a minute or so then shuts down with the code anyone have any suggestions

Larry v

New Member
Dec 6, 2013
10
UPSTATE NY , LAKE ONTARIO SOUTH SHORE
  • Dec 9, 2013
  • #24

Do you have outside air vent coming into stove . Just open the door slightly on stove and see if stove stays running and no err code or burn out also could be possible pressure switch . Behind panel where controls are panel slides rearward when screws are removed . Jump 2 wire with wire jumper or paper clip going to pressure switch looks like a hockey puck with 2 wires going to it. Is it feeding pellets?

B

Bmann

New Member
Dec 8, 2013
2
Ohio
  • Dec 12, 2013
  • #25

another day of toying with settings trying to figure this thing out, I've adjusted the C2 &C3 (feed rate) , the C4 & C5 (draft fan) , but then there are C6 through C20? Does anybody know what they control?

  • Anyone Have A KING Model # 5502M? - I'm Having Issues (19)

Reactions:

G black
Anyone Have A KING Model # 5502M? - I'm Having Issues (2024)

FAQs

Why is my pellet stove not burning pellets completely? ›

Pellet Stove Starts And Runs, But It Is Feeding Too Much Fuel And It Is Not Completely Burning. 99.9% of the time this problem occurs because the stove, vent, or both are very dirty. They can be so dirty that air isn't able to flow through the vent system fast enough.

What would cause a pellet stove to stop working? ›

Poor Airflow: Pellet stoves require good airflow to ignite and burn efficiently. If there's a blockage in your stove or its venting system, it may prevent the stove from igniting. Faulty Igniter: The igniter is a crucial component of your pellet stove.

How do I know if my pellet stove control board is bad? ›

Usually when the control board fails on a pellet stove the stove just won't do anything. This accounts as the symptom for 90% of all control board failure. At this point people are looking for a blown fuse or something else less worse but usually if nothing is turning on it's a bad control board.

Why is my pellet stove not feeding enough pellets? ›

Make sure your stove and venting is clean and the fire door and ash pan gaskets are good, creating a tight seal. Also, check to see if there are pellets in the hopper. If it did run out of pellets then hit the reset a few times to fill the auger chute and see if they start dropping.

Why is my pellet stove not producing enough heat? ›

Answer: If your pellet stove it not producing enough heat it may mean that the blower needs to be cleaned or the intake might be blocked. This could also mean that the heat exchangers are being insulated from the airflow by a covering of ash and need to be cleaned.

Why does my pellet stove stop dropping pellets? ›

The hopper may be empty. Fill the hopper and allow a few minutes for the unit to auger the pellets onto the burn pot. Venting may be blocked. The Pressure Switch senses a lack of air flow and will shut the motors off.

What causes a lazy flame in a pellet stove? ›

If your flame is weak, or “lazy”, you're not getting the heat you need and your stove might shut down. This problem is most likely caused by a bad or weak blower exhaust, poor air adjustments, or an uncleaned/neglected pellet stove.

How to tell if the igniter in a pellet stove is bad? ›

Ignitors get red hot when they are working, so a visual check is the first thing you want to do. A working ignitor will glow red in under 2 minutes. If you have a volt meter you can check to see that the ignitor is getting the proper voltage of 110-120 volts ac.

How do you unclog a pellet stove? ›

Start by removing all the pellets from the stove. Vacuum out all debris and ash. Inspect the hopper, auger plate, and pressure/latch switches for debris or wear. Clean or vacuum the chimney, removing all the ash from the liner.

Why is my pellet stove going through so many pellets? ›

If you are heating a large room, or the outside temperature is extreme, you will end up using a larger amount of pellets. If you are concerned about the rate at which your stove is using pellets and you think there could be an issue with your appliance, contact your local dealer.

How to adjust pellet stove feed rate? ›

On Original Energy stoves, to allow more pellets into the firepot on each feed, increase the feed rate by loosening the thumb screw on the feed rate adjustment rod inside the hopper. Raise the rod only about ¼” with each adjustment, and retighten the thumbscrew each time.

How do I know if my pellet stove thermocouple is bad? ›

The thermocouple should be replaced if it produces less than 12 mV. If the correct voltage is present, check for a loose connection between the wiring harness and the thermocouple. The control box may need to be replaced.

How do you know if pellets are bad? ›

How to Tell if a Bag of Pellets is Bad
  1. Sawdust: Some sawdust at the bottom of the bag is normal, but sawdust throughout the bag is a tell-tale sign that pellets are decomposing. ...
  2. Crumbling: Pellets will easily crumble when trying to break them in half.
Dec 7, 2023

Why is my pellet stove flame so low? ›

Pellet stove use a series of fans to draw air to fuel the fire. A low flame usually is a sign of an air problem. There could also be a clogged duct, a faulty fan or broken seals on the fireplace or stove doors. A low flame isn't a problem that should be ignored, but you should call the professionals.

Can a pellet stove get clogged? ›

With some variants, pellet stoves may also include exhaust vents that escape through the ceiling. The vent may be blocked if there is a thick accumulation of snow on your roof that hasn't slid off or been pushed off. Whatever method your stove uses to exhaust, make sure to check for obstruction.

How can I increase the efficiency of my pellet stove? ›

Regular maintenance and cleaning are essential for maximizing efficiency and keeping your pellet stove working. Keep your pellet-burning stove running smoothly by cleaning the burn pot and removing ash buildup regularly, ensuring proper airflow and efficient combustion.

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